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ACS850-04-094A-5 machinery drive with 45 kW / 60 HP (NO) / 50 HP (HD)

Part Number: ACS850-04-094A-5
Manufacturer Brands: ABB
Place of Originr: Made in Finland
Net Weight: 23 kg

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This is a 3‑phase, 480‑V class machinery drive with 45 kW / 60 HP (NO) / 50 HP (HD) rating, frame size D, IP20, built‑in brake chopper, and Safe Torque Off (STO) SIL 3 / PL e.

Core Electrical Ratings (40 °C, built‑in mains choke)

Parameter Value Notes
Model ACS850‑04‑094A‑5 Order code: 3AUA0000050932
Supply Voltage 3‑phase 380–500 V AC, +10% / −15% 50/60 Hz ±5%
Nominal Input Current (I₁N) 85 A RMS, at 400 V
Nominal Output Current (I₂N, NO) 94 A Continuous, no overload
Light‑duty Current (I_Ld) 90 A 110% overload for 1 min/5 min
Heavy‑duty Current (I_Hd) 75 A 150% overload for 1 min/5 min
Max Output Current (Iₘₐₓ) 122 A ≥10 s at start; thermally limited
Output Voltage 3‑phase 0–supply voltage PWM, variable amplitude
Output Frequency 0–599 Hz Precision speed control
Nominal Motor Power (P_N, NO) 45 kW (60 HP) Constant torque, no overload
Heavy‑duty Power (P_Hd) 37 kW (50 HP) Heavy duty, 150% overload
DC Bus Voltage 485–675 V DC ±10% Regenerative capability with resistor
Control Voltage 24 V DC external 1.5 A typical, redundant option

Mechanical & Environmental Specifications

Parameter Value
Frame Size D
Enclosure IP20 (UL open type)
Dimensions (H×W×D) 567 × 221 × 276 mm (22.3 × 8.7 × 10.9 in)
Weight ~23 kg (51.0 lb)
Cooling Forced air (internal fan)
Ambient Temperature −10 °C to +40 °C (derate 1%/°C above 35 °C)
Altitude Up to 1000 m (derate 1%/100 m above)
Humidity 5–95% RH, non‑condensing
Protection Class IEC IP20; UL Type 1 (with optional kit)

Key Features & Interfaces

Control & Safety

  • Control Modes: Direct Torque Control (DTC) (default), scalar; supports induction, PM, SynRM motors
  • Safety: Safe Torque Off (STO) SIL 3 / PL e (EN ISO 13849‑1, IEC 61508)
  • Braking: Built‑in brake chopper; recommended external resistor JBR‑07 (8 Ω, 264 kJ, 1580 W)

Communications & I/O

Interface Details
Embedded Modbus RTU (RS‑485)
Optional PROFINET, EtherNet/IP, Modbus TCP, PROFIBUS DP, CANopen, EtherCAT (via FENA‑11/FPBA‑01/FCAN‑01/FECA‑01)
Digital I/O 6 DI, 2 DI/O, 3 RO (relay)
Analog I/O 2 AI (0–10 V / 4–20 mA), 2 AO (0–10 V / 4–20 mA)
Expansion FIO modules for additional I/O; encoder feedback (FEN‑01/11/21/31)

Programming

  • Embedded PLC (SPC function blocks) for machine logic integration
  • Parameter copy via USB or memory card
  • ABB Drive composer for configuration & monitoring

Protection Functions

  • Overcurrent, short‑circuit, earth fault (≤5 ms trip)
  • DC bus over/undervoltage, overheating (IGBT/motor)
  • Motor thermal protection, stall prevention, phase loss (input/output)
  • External fault input, power limit, overvoltage ride‑through

Application Notes

  • NO (No‑Overload): 45 kW / 60 HP (94 A) for constant torque, no overload duty
  • LD (Light‑Duty): 45 kW / 60 HP (90 A) for 110% overload (1 min/5 min)
  • HD (Heavy‑Duty): 37 kW / 50 HP (75 A) for 150% overload (1 min/5 min)
  • Cabinet Mounting: IP20 requires installation in a closed, ventilated cabinet; ensure adequate airflow for forced cooling.

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